EQUIPMENTS FOR THE ASSEMBLY OF HIGH INTENSITY DISCHARGE LAMPS
(OUTER JACKETING)
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HID assembly line equipment list |
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No |
Equipment |
Specification |
Quantity |
Cost power
Watts |
Number of workersker |
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1 |
Bulb Wash Pool |
2stere |
1 |
1.000 |
2 |
|
2 |
Dryer |
100hole |
20 |
|
|
|
3 |
Hot Air Jet machine |
24head |
1 |
5.000 |
1 |
|
4 |
Balling machine |
2 liter |
4 |
4.000 |
1 |
|
5 |
Mixture machine |
single head |
2 |
2.000 |
|
|
6 |
Stainless steel cylinder |
Dia 60cm |
6 |
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7 |
Platform balance |
5kg |
1 |
|
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8 |
Balance |
1kg |
1 |
|
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|
9 |
measuring glass |
1000ml |
2 |
|
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10 |
specific gravity meter |
|
10 |
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|
11 |
Funnel |
|
2 |
|
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12 |
Jet powder machine |
single head |
1 |
600 |
1 |
|
13 |
Sirocco drying cabinet |
24head |
1 |
5.000 |
1 |
|
14 |
Backing oven |
3stere |
1 |
|
1 |
|
15 |
Neck Clear |
single head |
1 |
600 |
1 |
|
16 |
worktable |
600*1200 |
2 |
|
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|
17 |
Brush machine |
single head |
1 |
600 |
1 |
|
18 |
Arc tube Check table |
80-125-175-250-400W |
1 |
500 |
1 |
|
19 |
red phosphorus coating table |
|
1 |
500 |
1 |
|
20 |
Welding machine |
impulse type |
8 |
40.000 |
8 |
|
21 |
Arc tube start test table |
hank make80-125-175-250-400W |
1 |
600 |
1 |
|
22 |
worktable |
600*2000 |
4 |
|
1 |
|
23 |
Filament Fixture tool |
single head |
5 |
|
4 |
|
24 |
Store cabinet |
8*4 |
4 |
3.000 |
|
|
25 |
Cuting clamp |
8 inch |
8 |
|
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26 |
wire-cutter |
8 inch |
10 |
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27 |
A type clamp |
|
20 |
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28 |
high-speed steel scissor |
|
20 |
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29 |
Air condition |
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2 |
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30 |
worktable |
|
20 |
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31 |
Sealing machine |
16 head rotating glass |
1 |
3.000 |
4 |
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32 |
Exhausting machine |
36 head rotating exhauster |
1 |
8.000 |
2 |
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33 |
Sealing machine |
single head hand make |
4 |
2.000 |
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34 |
Exhausting machine |
20 head exhauster hand make |
2 |
8.000 |
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35 |
Cut Burner |
|
4 |
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36 |
sealing clamp |
|
4 |
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37 |
Vacuum tester |
|
10 |
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38 |
tool |
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3 |
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39 |
stainless steel bowl |
use for base cement |
3 |
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40 |
stainless steel scraper |
use for base cement |
3 |
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41 |
Capping machine |
36head rotating |
2 |
1.200 |
2 |
|
42 |
steel scissor |
|
3 |
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43 |
Solding table |
hand make80-125-175-250-400 |
2 |
|
1 |
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44 |
Model |
E27\E39\E40 |
6 |
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45 |
worktable |
600*1200 |
2 |
|
1 |
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46 |
Lamp burning test cabinet |
6head |
1 |
3.000 |
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47 |
Aging Cabinet |
30headAhand make |
4 |
15.000 |
2 |
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48 |
Printer |
hand make |
2 |
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2 |
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49 |
Ignite table |
hank make80-125-175-250-400 |
1 |
500 |
1 |
|
50 |
worktable |
600*1200 |
2 |
|
1 |
|
51 |
box tape sealer |
50mm width |
5 |
600 |
5 |
|
52 |
Pipe |
|
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3 |
|
53 |
Low pressure Air presser |
3stere |
2 |
|
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54 |
High pressure Air presser |
0.6stere |
2 |
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55 |
Oxygen Bus-bar wire |
6head |
1 |
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56 |
Nature gas Bus-bar wire |
6head |
1 |
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57 |
Low pressure Air Control system |
|
1 |
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58 |
High pressure Air control system |
1.5stere |
1 |
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59 |
Coal gas control system |
|
1 |
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60 |
Pressure Display Meter |
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1 |
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61 |
Power distribution unit |
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The above outer-jacketing equipment is based on the fact that ready made arc-tubes are imported. The equipment for production of metal halide arc tubes and sodium arc tubes is a heavy investment.
The assembly of the H.I.D lamps whereby the following parts will be assembled into the finished product:
|
BULB (The outer glass) |
|
STEM (The inner glass) |
|
SUPPORTER |
|
ARC TUBE |
|
FILAMENT |
|
FILAMENT SUPPORTER |
|
BASE |
|
PHOSPHOR POWDER |
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CHEMICAL MATERIAL |
|
RESISTOR |
|
WIRE |
|
GETTER
INDIVIDUAL BOX
OUTERCARTON |
   
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